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Industry Solutions

Metals & Mining Industrial Connectivity Solutions

Proven connectivity solutions for extraction, processing, and refining operations—from mine sites to metal production facilities.

Connectivity Challenges in Metals & Mining

The metals and mining industry faces unique connectivity challenges that can impact safety, productivity, and profitability.

Harsh Environments

Extreme temperatures, dust, moisture, and vibration in mining and processing facilities demand robust, reliable connectivity solutions.

Remote Operations

Underground mines, remote open-pit operations, and distributed processing facilities require secure, long-distance data transmission.

Safety & Compliance

Stringent mining safety regulations and environmental monitoring requirements demand continuous, reliable data collection and reporting.

Legacy System Integration

Decades-old PLCs, DCS systems, and SCADA infrastructure must integrate with modern analytics, MES, and ERP platforms.

24/7 Uptime Requirements

Continuous mining and metal production operations cannot tolerate connectivity failures—every minute of downtime costs revenue.

Multi-Vendor Equipment

Mining operations use equipment from dozens of manufacturers, each with proprietary protocols requiring specialized connectivity solutions.

Common Devices in Metals & Mining

The industry relies on equipment from leading automation and control system manufacturers. Our solutions connect them all.

Rockwell Automation

ControlLogix PLCs, CompactLogix, GuardLogix Safety

Siemens

S7-1500 PLCs, PCS 7 DCS, SITRANS Flow/Level

ABB

System 800xA DCS, AC Drives, Process Analyzers

Schneider Electric

Modicon PLCs, EcoStruxure, Triconex Safety Systems

Emerson

DeltaV DCS, Fisher Valves, Rosemount Instruments

Honeywell

Experion PKS, Plantscape SCADA, Smart Transmitters

Plus dozens more including Yokogawa, Mitsubishi, Omron, Beckhoff, Phoenix Contact, Turck, Pepperl+Fuchs, and specialized mining equipment manufacturers.

Metals & Mining Use Cases

From extraction to final product, our connectivity solutions enable optimization across the entire value chain.

Crushing & Grinding Operations

Monitor and control primary crushers, SAG mills, ball mills, and flotation cells with real-time data from PLCs and variable frequency drives.

Optimize throughput
Reduce energy consumption
Prevent equipment failure

Smelting & Refining

Connect furnaces, converters, and electrolytic cells to track temperature, pressure, and chemical composition for quality control.

Ensure product quality
Maximize yield
Meet environmental standards

140+ Drivers for Mining & Metals Equipment

TOP Server includes native protocol drivers for the equipment and systems used throughout mining and metal production operations.

Modbus TCP/IP & RTU

Universal

Allen-Bradley ControlLogix/CompactLogix

Rockwell

Siemens S7-1200/1500

Siemens

ABB Ability System 800xA

DCS

Schneider Electric Modicon

Schneider

GE iFIX/CIMPLICITY

GE

Honeywell Experion

DCS

Emerson DeltaV

DCS

Mitsubishi MELSEC

Mitsubishi

Profibus DP/PA

Fieldbus

DeviceNet

Fieldbus

EtherNet/IP

Industrial Ethernet

Our Metals & Mining Solutions

A comprehensive suite of products designed specifically for the unique challenges of mining and metal production.

TOP Server

Connect PLCs, DCS systems, instruments, and SCADA with 140+ industrial protocol drivers. The industry standard for OPC connectivity.

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OPC Router

Route data between PLCs, databases, MES, ERP, and cloud platforms without programming. Ideal for system integration projects.

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Cogent DataHub

Securely transport data from remote mine sites to cloud analytics platforms. Aggregate, buffer, and encrypt for reliable cloud connectivity.

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What Our Mining Customers Say

"TOP Server's ability to connect our legacy Allen-Bradley PLCs with our new ABB DCS transformed our concentrator operations. We now have complete visibility from the crushers through flotation, enabling us to optimize recovery rates and reduce energy costs by 18%"

Chief Automation Engineer

Major Copper Mining Operation

Results: 18% energy reduction, 12% throughput increase

"Connecting our blast furnaces, rolling mills, and quality control systems was a nightmare until we deployed OPC Router. The seamless data flow between our Siemens PLCs and our MES system has eliminated manual data entry and reduced quality incidents by 35%."

IT/OT Integration Manager

Global Steel Producer

Results: 35% fewer quality incidents, eliminated manual data entry

Ready to Optimize Your Mining Operations?

Our connectivity experts understand the unique challenges of metals and mining operations. Let's discuss how we can help you improve productivity, safety, and profitability.
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