Industry Solutions

Chemical Industry Connectivity Solutions

Purpose-built connectivity for batch processing, regulatory compliance, and multi-site chemical operations, from specialty chemicals to commodity production.

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Connectivity Challenges in Chemical Manufacturing

Chemical manufacturers face unique data integration challenges that impact product quality, safety, and regulatory compliance.

Batch Process Control

Complex recipe management, precise sequencing, and variable product runs require tight integration between batch controllers, PLCs, and MES systems.

Regulatory Compliance

FDA 21 CFR Part 11, EPA emissions reporting, OSHA safety standards, and data integrity requirements demand validated, auditable data collection.

Safety & Environmental

Continuous monitoring of hazardous materials, leak detection, emissions tracking, and safety interlock systems require zero data loss tolerance.

Quality Control Integration

Laboratory Information Management Systems (LIMS), analyzers, chromatographs, and testing equipment must seamlessly integrate with production data.

Legacy System Integration

Decades-old DCS systems, batch controllers, and proprietary protocols must coexist with modern Industry 4.0 initiatives and cloud platforms.

Multi-Site Coordination

Recipe synchronization, centralized production visibility, and consistent quality across multiple plants require robust data aggregation.

Common Devices in Chemical Operations

Chemical plants rely on specialized DCS systems, batch controllers, and instrumentation. Our solutions connect them all seamlessly.

Honeywell

Experion PKS DCS, PlantScape Batch, TDC 3000

Emerson

DeltaV DCS, Batch Management, Syncade MES

Siemens

S7 PLCs, PCS 7 DCS, SIMATIC Batch

Rockwell Automation

ControlLogix PLCs, FactoryTalk Batch, PlantPAx

Yokogawa

CENTUM VP DCS, Exaquantum PIMS, Batch Control

ABB

System 800xA, Freelance DCS, Analyzers

Plus extensive support for Schneider Foxboro, GE Fanuc, Mitsubishi, Omron, Endress+Hauser analyzers, Mettler Toledo instruments, and specialized batch controllers.

Essential PLC Drivers for Chemicals

TOP Server provides 140+ industrial drivers, including all critical DCS, PLC, and fieldbus protocols for chemical manufacturing.

Allen-Bradley ControlLogix/CompactLogix

Rockwell

Siemens S7-300/400/1200/1500

Siemens

Modbus TCP/IP & RTU

Universal

Honeywell Experion PKS

DCS

Emerson DeltaV

DCS

Yokogawa CENTUM VP

DCS

Schneider Electric Modicon

Schneider

ABB System 800xA

DCS

Profibus DP/PA

Fieldbus

Profinet IO

Industrial Ethernet

EtherNet/IP

Industrial Ethernet

HART Protocol

Field Devices

All drivers included in TOP Server Full Edition, no per-driver licensing fees.

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Why the Right Connectivity Solution Matters

TOP Server

The industry-standard OPC Server designed for complex chemical manufacturing environments:

Batch System Integration: Native support for ISA-88 batch standards and recipe management
FDA Compliance Ready: Audit trails, electronic signatures, and data integrity features for 21 CFR Part 11
DCS Expertise: Proven connectivity to Honeywell, Emerson, Yokogawa, and ABB DCS systems
High-Speed Data Acquisition: Millisecond-level updates for critical process monitoring

Cogent DataHub

Enable multi-site coordination and digital transformation for chemical operations:

Multi-Site Aggregation: Centralize production data from all facilities into a single data lake
Recipe Synchronization: Ensure consistent product quality across geographically distributed plants
Secure Cloud Transport: Encrypted pipelines to AWS, Azure, or private cloud environments
MES/ERP Integration: Bridge OT data to SAP, Oracle, or custom business intelligence systems

Together, They Transform Chemical Operations

TOP Server connects your batch systems, DCS, PLCs, and lab equipment. Cogent DataHub aggregates multi-site data and enables cloud analytics. The result: optimized batch cycles, improved product quality, regulatory compliance, and data-driven process improvements across your entire chemical enterprise.

Mission-Critical Support for 24/7 Operations

Chemical manufacturing operates 24/7 with zero tolerance for downtime. Our specialized support packages are designed for validated, mission-critical environments.

Validated System Support

IQ/OQ/PQ documentation and validation support
Change control procedures aligned with FDA requirements
24/7/365 phone support with 1-hour response SLA
Dedicated technical account manager

Industry Expertise

Our support engineers understand batch processing, recipe management, ISA-88 standards, and FDA compliance requirements specific to chemical manufacturing.

Compliance Assurance

Regular system health checks, audit trail reviews, and proactive monitoring ensure your connectivity infrastructure remains compliant and audit-ready.

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Chemical Industry Customer Success Stories

"FDA 21 CFR Part 11 compliance was our biggest challenge. TOP Server's audit trail capabilities and Cogent DataHub's secure data logging gave us the validated system we needed. We passed our FDA audit with zero findings related to data integrity."

VP of Quality & Compliance

Specialty Polymers Inc.

Results: 100% FDA audit compliance, 15 batch recipes validated

"With 23 chemical plants across 4 continents, recipe management and process synchronization were nightmares. Cogent DataHub now aggregates data from all sites into our central AWS data lake, enabling real-time process optimization and reducing batch cycle times by 18%."

Director of Digital Operations

Global Chemical Solutions

Results: 18% faster batch cycles, 23 plants connected, $2.4M annual savings

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Ready to Transform Your Chemical Operations?

Let's discuss how our proven connectivity solutions can improve batch efficiency, ensure regulatory compliance, and enable digital transformation across your chemical enterprise.

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